Mechanical Analysis & Simulation (FEA & CFD)

Utilise our bespoke mechanical analyses and simulations to test the integrity of your designs, validate their novelties, and expose opportunities to innovate at their technical limits. By applying physics to explore solutions to key technical problems, we offer cost-effective methods for identifying and resolving issues efficiently.

Honed in the motorsport and aerospace industries, our engineers are proficient in a range of analytical tools, including computer-aided simulations, 1D calculations, Matlab mathematical models, Computational Fluid Dynamics (CFD) for aerodynamic and liquid systems performance, and Finite Element Analysis (FEA) for assessing mechanical component strength.

Our findings providing clear, actionable insights with which to enhance your designs and processes and can be presented in comprehensive theoretical investigation reports.

Service highlights

  • Gearbox design, including gear and casings stress analysis and simulations (KISSsoft, ANSYS, NX)

  • Fluid dynamics calculations and simulations (STAR CCM+)

  • Duty cycle simulations

  • Battery sizing and range calculations

  • Theoretical Investigations Reports

  • Design Validation

  • Structural Analysis Studies & 3D Simulation (Tribology, Thermodynamics, Electromagnetics, Fluid dynamics)

  • 1D Simulations (Excel VBA and Matlab)

  • FEA stress analysis (Siemens NX, Solidworks, Abaqus, and many more)

  • Carbon-fibre composite-layup optimisation

  • Theoretical modelling of electrical machines, fluid pumps, high voltage systems, transmissions and gearboxes

Related services

  • In-house pre-certification Testing

  • Proof-of-Concept Demonstration & Iteration

  • Prototype Testing

  • Product Certification

  • Research Control & Test Measuremnt Systems

  • Test Rigs & Facilities Design

  • Accelerated Durability & Environmental Testing

  • Quality Assurance, Issue Tracking & Resolution